Time-series + computer-vision platform that lifted first-pass yield 5% and cut scrap by 18%.
Manufacturing IoT — control room
Client
Tier-1 Manufacturer (confidential)
Location
Detroit, MI
Timeline
1 May 2023 — 15 Sept 2024
Industry
Manufacturing
Multi-plant IoT data platform fusing PLC time-series with computer-vision quality detection. Closed-loop with operator dashboards and supervisor alerts. Lifted first-pass yield by 5% and reduced scrap by 18% across three plants in 9 months.
Gallery
Execution timeline
Live progress tracking with photographic documentation from each construction phase.
Phase 01
PLC connectivity, edge gateway rollout, and time-series ingestion.
Phase 02
Trained CV models on defect classes and deployed to line cameras.
Phase 03
Operator dashboards, supervisor alerts, and closed-loop responses on the line.
Related work
Migrated 30+ legacy data warehouses into a unified lakehouse, cutting query latency 8x and reporting costs 40%.
Streaming ML platform scoring 2 million card transactions/minute with sub-100ms latency.
Forecasting + assortment optimization platform increased gross margin by 3.1% across 1,400 stores.
Tell us your business question, your data estate, and the timeline. We respond within one business day with a written hypothesis and a delivery plan.
USA
+1 804-262-6995
India
+91 9963497700
corporate@vitanagroup.com
